XinCheng fertilizer machines apply dry, granular nutrients to fields, allowing farmers to grow crops without relying heavily on manual labour but still achieving high yields.
The fertilization machine enables precise adjustments to the quantity of fertilizer applied. We offer a wide range of high-quality fertilizer machines, including batching systems, fermentation equipment, mixing equipment, and granulation equipment. Made with durable, top-grade materials, each piece of fertilizer processing equipment is built to ensure reliable, long-lasting performance.
The stirring device of the fertilizer mixer has blades that rotate in the opposite direction, and the blades of the mixer form a certain angle to align the tower and stir the piston, so that the materials in the mixer are quickly and evenly mixed. It is mainly used for the pre-watering ball process of the mixer. When a certain amount of raw material powder flows into the mixing tank from the discharge port of the double-shaft mixer, it is atomized by water with a certain pressure and sprayed on the raw material powder. The stirring blades of a certain length stir into a ball core consistent with the amount of the outer shell, and then piped to the pre-watering ball disc. The stirring area of the entire double-shaft mixer is divided into three areas: atomization area, stirring area, and unloading area.
The stirring process of the fertilizer mixer occurs not only on the bearing, but also on the main stirring area in the circumferential direction of the stirring body. During the entire mixing process, the energy value along this direction gradually increases, so the mixing space can be fully utilized to achieve a uniform mixing method in a shorter time. The machine runs smoothly. , uniform; easy to operate, compact structure mixing, convenient unloading; not easy to stick to the material, fatigue-resistant transportation, easy operation and maintenance, etc.
Flat film granulator is mainly a device that uses the high humidity of organic fertilizer to pass through the flat film granulation disk and use the cutter to granulate the material into a column. Flat film granulator first crushes the organic fertilizer material through a semi-wet material crusher, and then stirs it directly into a column. If round particles are needed, you can choose a rounding machine, which uses centrifugal force and the high humidity of organic fertilizer to directly throw the columnar particles into a spherical shape. The size of the round particles can be adjusted according to the cutter of the flat film granulator. Since the flat film granulator generates temperature when granulating, the moisture content of the particles after crushing-stirring-granulating-rounding will be between 20-30%, which reduces the load of the dryer and lays a good foundation for the subsequent drying process.
Flat film granulator: It uses a pressure wheel, and the linear speed of the two ends is consistent with the inner and outer rings of the die disc, so there is no misalignment friction between the wheel and the die, which reduces resistance, reduces kinetic energy loss, extends the service life of the mold, and reduces production costs. The pressure wheels are evenly distributed, running smoothly, increasing the pressing area and improving production efficiency. At the same time, the screw center pressure adjustment structure is adopted, and the mold gap can be large or small, which is suitable for different materials to ensure the pressing effect.
Flat film granulator: It can produce spherical pure organic fertilizer, organic inorganic fertilizer, and biological organic fertilizer; the particles are uniform, smooth, round, high in strength, and good in fluidity. The three-in-one machine with unique technology is used to complete the whole process of low-temperature drying, cooling, and screening at one time, with low equipment investment and low operating costs. The survival rate of microorganisms is >90%.
The forklift feeder is mainly used for forklift feeding and conveying of powdered materials and other organic and inorganic raw materials in the fertilizer industry; and it has the function of breaking up and mixing loose bulk raw materials.
The main machine can choose a speed-adjustable motor, which is suitable for uniform feeding of the crusher in fertilizer production.
Granule packaging machine: mainly suitable for quantitative packaging of granular and small granular bulk materials with good fluidity; the feeding method is pneumatic conveying, designed according to the domestic granule feeder structure. The granule packaging machine is an integrated steel structure, and the weighing system is equipped with a high-precision weighing sensor and weighing display instrument, with high precision. According to the characteristics of some materials such as corrosiveness and viscosity, the packaging
machine and the material contact part can be lined with 304 stainless steel. The electrical system of the packaging machine is equipped with domestic and foreign brand electrical appliances with humanized design. When the packaging volume changes, the conveyor speed, the speed of the bag sewing machine, and the position of the guardrail are very convenient to adjust; the conveyor is equipped with a back switch, and the packaging with stitching defects can be returned for secondary stitching.
Functional characteristics:
The organic fertilizer horizontal fermentation tank utilizes the decomposition of microorganisms in nature. After a cycle of continuous aerobic fermentation in a closed fermentation tank, the organic solids are fermented, deodorized and decomposed by microorganisms, and then processed into organic fertilizer that can be used for crops. Aerobic fermentation is a method of treating organic fertilizer with less odor and energy saving. It is suitable for the harmless treatment and comprehensive resource utilization of agricultural and animal husbandry and domestic organic wastes such as pig manure, chicken manure, cow manure, etc. in large-scale farms, domestic sludge in sewage treatment plants, and kitchen waste.
After being rounded by the rounding machine, the fertilizer particles are uniform in size, round, with a bright and smooth surface, high particle strength, a fertilizer balling rate of over 98%, and a low ball return rate. Functional features:
1. High output, flexible process layout, can be used with one or several pelletizers at the same time, which solves the problem of complex process, large equipment investment and inconsistent quality of finished products produced by multiple equipments caused by the need for one pelletizer to be equipped with a rounding machine in the past.
2. It is composed of two or more rounding cylinders arranged in series. The material is discharged from the discharge port after multiple rounding. The finished particles have consistent particle size, high density, roundness and smoothness, and high yield.
3. Beautiful appearance, simple structure, small size and light weight.
4. Easy to operate and maintain, just operate and use according to the instructions.
5. Strong overload resistance and can adapt to work in various environments.
6. Low power consumption, low production cost and high economic benefits.
The powder packaging machine can automatically complete the quantitative packaging of powder, powder and bulk materials, and integrates weight display, packaging timing, process interlocking and fault alarm. The vertical hanging sensor has stable signal transmission to ensure weighing accuracy; our company adopts double spiral feeding equipment according to the characteristics of powdery materials that are not easy to flow. There is an arch breaking device in the silo to loosen the materials before the spiral blades convey them, so that the materials are not easy to arch. The whole machine has a reasonable structure layout and is easy to clean and hygienic; it is suitable for a variety of materials from fine powder to large particles. It adopts imported pneumatic component actuators, and the cylinder inlet and outlet pressures are adjustable, with little working pollution. The part in contact with the material can be made of standard 304 stainless steel or the whole machine is made of stainless steel, which meets food hygiene requirements, is corrosion-resistant, and prolongs the service life of the equipment.
Functional characteristics:
The rotary drum agitator granulator is a molding machine that can make materials into specific shapes. The rotary drum agitator is one of the key equipment in the granulation production line. The agitator granulator production equipment is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation. Through a specific amount of water or steam, the basic fertilizer is fully chemically reacted after being humidified in the cylinder. Under specific liquid phase conditions, with the help of the rotation of the cylinder, the material particles are squeezed and agglomerated into balls. The rotary drum agitator granulator uses the mechanical stirring force of high-speed rotation and the air power generated thereby to continuously mix, granulate, spheroidize and densify fine powder materials in the machine, thereby achieving the purpose of granulation. This granulation method makes the pelletization rate of the pellets higher, the pellets more beautiful, and saves energy.
What is the minimum order quantity of our fertilizer equipment?
The minimum order quantity is 1 set. Since our products, such as fertilizer manufacturing machines and fertilizer processing equipment, are mechanical equipment , we can't easily send samples. However, we can provide you with the technical manuals for our products. We also warmly invite you to visit our company!
Why choose our fertilizer machine?
Excellence in machine building:
Our advanced fertilizer production machine and experienced technical team ensure that each fertilizer machine feature efficiency and durability. We pay attention to details to ensure that the machines perform well in various working environments.
Advanced Technology:
Xincheng Fertilizer Equipment apply the latest technology and innovations to enhance productivity and operability. Our fertilizer production machines are equipped with intelligent control systems to make operations easier and more precise.
Strict Quality Inspection:
In order to meet the International standards, we make a strict quality inspection on each fertilization machine. Both before and after the production process, we ensure that each machine is fully inspected to guarantee its performance and reliability.
Fast Delivery:
We offer fast delivery services. Optimal production processes and efficient logistics systems, enable us to deliver fertilizer production machines within the promised time.
What about our after-sale service?
We have a professional after-sales service team dedicated to supporting you with our equipment of fertilizer. We provide you with installation and commissioning, training, and maintenance for your fertilizer manufacturing machine. During the warranty period, we will resolve any equipment issues without any charge. After the warranty, we offer timely paid services to ensure your stable production.
What is the service life of the equipment?
Under normal use and maintenance, our fertilizer production machines can usually last for more than ten years or even longer. This service life depends not only on the quality of the equipment itself, but is also closely related to the environment in which you use it and the conditions under which you maintain it. With the right maintenance, you can maximize the performance of your fertilizer equipment, reduce the frequency of breakdowns and keep your production running smoothly.
